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Lean DVD's
        * Subject to currency fluctuation. Correct at time of publication

Code No

 

     

Description

 

11051-GBMP5

   

5S Implementation Examples - DVD

The stability and visual standardization provided by 5S is an essential foundation to every other lean practice and is visually attractive to management. Yet the process which seems self-evident often falls short of expectations. Most companies attempting 5S will relate stories of back-sliding, lack of participation and occasionally even out-right rebellion. This DVD, deals with the behind the scenes supporting activities that are crucial to sustaining 5S as an on-going and fully integrated company-wide process.

PRICE: $168.53*

11012-DV05PUB12



5S Factory Makeover- DVD

DVD showing two teach and do examples of companies implementing 5S.


PRICE: $156.78
*

11034-DV03PUB32



A Lean Supply Chain at John Deere - DVD

DVD shows an example where John Deere successfully worked in conjunction with a supplier to develop a lean supply chain. Shows how John Deere's partnership approach with the supplier improved performance in terms of cost, quality, and delivery.


PRICE: $156.78*

11021-DV03PUB37



Breakthrough Kaizen Events - DVD

DVD shows a real example where a company used the kaizen event process to make more than 100 improvements. Shows multiple tools used to make kaizen events successful.


PRICE: $156.78
*

11009-DV06PUB15    

Building a Lean Culture - DVD

Permanently changing the attitudes of employees is a difficult task. What might be considered a lean operation one day could slide back into the old ways of doing things overnight. The only way to truly build a lean culture is to fundamentally change the workplace culture and get buy in from every employee at all levels of the organization. While this is easier said than done, we bring you inside HID Global's North Haven, Connecticut plant, where they began a transformation. You'll see how this facility became the company's test pilot for cultural change centered on the concepts of lean manufacturing.

PRICE: $156.78 *


11038-DV03PUB44



Sustaining Lean & Continuous Improvement - DVD

DVD describes how to keep you workforce invigorated with implementing lean and sustain continuous improvement efforts
.

PRICE: $365.78*

11036-DV03PUB53



Customer Focused Manufacturing- DVD

DVD shows how a company adaped to the needs of the customer by implementing a flexible, short lead-time manufacturing system. This was achieved by adopting cellular manufacturing, kaizen, and Just-In-Time production techniques.


PRICE: $365.78*

11015-DV05PUB2



Design for Manufacturability and Assembly - DVD

DVD of Lean product design aimed to reduce development time, material costs, improve manufacturability, and ease of assembly.


PRICE: $365.78*

11030-DV03PUB39



Engineering a Lean Supply Chain - DVD

DVD shows examples of companies that have focused on their supply chains as opportunities for waste reduction. Focuses on improving material and information flow in supply chains.


PRICE: $156.78*

11025-DV03PUB104



Flexible Material Handling - DVD

DVD shows several examples of companies with a complex product offerings that have designed efficient material handling systems to be capable of producing in a batch size of one.


PRICE: $365.78
*

11022-DV03PUB107



Flexible Small Lot Production for JIT- DVD

DVD showing several examples of companies that have adapted well to a complex non-standard product offering by designing flexibility in the manufacturing process.

PRICE: $156.78*

11000-504    

The Human Side of Lean Manufacturing - DVD

This video illustrates the human side and tools in implementing lean. In the video operators explain how they were empowered to build their own production cell. The operators talk about the benefits and how they have made a difference in their own work cells. Length: 23 Minutes

Video Topics

  • Cellular Versus Line and Functional layouts
  • Benefits of Cells
  • Management Responsibilities
  • Training
  • Adjusting To The New Environment
  • Personal Feelings

PRICE: $300.45*

11002-503




Idea Generator Video - DVD

Video discusses an employee suggestion process that can deliver significant results to the bottom line. The video will set an atmosphere for change in your organization.


PRICE: $300.45*

11017-DV04PUB15



Improvement Ideas Driving Business Success - DVD

DVD shows the power of how employee ideas when used effectively can drive business results. Shows examples of actual improvements and the basics of a suggestion program.


PRICE: $156.78*


11005-DV08PUB6




Incorporating Lean: From the Factory to Front Office s - DVD

DVD showing examples of lean implemented on the shopfloor and in office areas.


PRICE: $194.66*

11019-DV03PUB46



Intoduction to Lean Manufacturing- DVD

DVD giving a high level view and explanation of why companies are implementing lean and the effects on the business. Good video for all employees in an organization.

PRICE: $156.78*

11028-DV03PUB40



Introduction to Lean Tooling - DVD

DVD showing methods in organizing tooling, reducing tooling administrative costs, reducing inspection time, and reducing setup time
.
.
PRICE: $156.78*

11016-DV04PUB1



Kanban Systems - DVD

Examples where companies have switched from traditional material control to the use of kanban and visual replenishement.


PRICE: $365.78*

11001-501




Lean Accounting - DVD

This DVD discusses how your accounting team can have a positive impact on a lean implementation by measuring the impact on relevant metrics. You will learn Lean from the accountant perspective including how it can serve as a driving force of change in your organization.

PRICE: $333.12*

11013-DV05PUB44



Lean Accounting to Support Lean - DVD

DVD showing several examples of companies that have used lean accounting to refine their measurements and support lean implementations.


PRICE: $300.45
*

11057-GBMP10  

 

Lean for the Office....Creating the Perfect Day - DVD

"Lean for the Office…Creating the Perfect Day" is a 35-minute video which introduces and demonstrates Lean tools applied to all of these administrative operations and more. Using fun and easy to understand examples, the video will get your team excited about applying these powerful tools to their work to achieve dramatic results in their daily jobs. You'll hear from actual administrative employees who have embraced lean thinking and as a result have more time and energy, and less frustration and wasted resources. Your employees will see how and why lean can benefit them and they'll learn the steps they can take to start reducing the waste and frustration of their jobs with minimal effort, right away... to set out on the path toward creating the perfect day... for themselves, for their co-workers, for the business, and ultimately, for your customers.

PRICE: $333.12
*

11032-DV03PUB48



Lean Case Study - TAC Manufacturing - DVD

DVD that walks through the lean practices at TAC manufacturing. Lean principles - just-in-time parts delivery, pull production control, visual controls, team-based workplace culture, motivated workforce, and supplier inventory management.


PRICE: $156.78*

11008-DV07PUB7



Lean in a Small Shop- DVD

Case study of a small company that implemented lean and the impacts on the business.


PRICE: $156.78*

11027-DV03PUB41



Lean Tooling in Action- DVD

DVD shows examples of 4 companies that have implemented lean tooling initiatives.


PRICE: $156.78*

11026-DV03PUB105



Managing Teams in Manufacturing- DVD

DVD illustrating the benefits of an open team approach towards managing verses a top down autocratic style of management.


PRICE: $365.78*

11021-DV03PUB35



Mapping your Value Stream - DVD

DVD shows how to use the value stream mapping tool to identify wastes. Video includes James Womack, president of the Lean Enterprise Institute, discussing his experiences with VSM.


PRICE: $365.78*

11037-DV03PUB52



Mistake Proofing: Achieving Zero Defects - DVD

DVD video discusses a Poka Yoke program and how several companies are implementing mistake proofing in their operations
.

PRICE: $365.78*

11050- GBMP4

   

Moments of Truth - DVD

In this 35-minute DVD, managers and supervisors take a look in the mirror to examine how their actions and reactions can alternately energize the continuous improvement program or kill it. Drawing upon the wisdom of the creators of the Toyota Production System, this training tool focuses on the essential changes in management behavior that fosters and supports a sustainable Lean transformation.

In a series of dramatizations, the video takes you into both the office and the factory to examine critical moments of truth, single points in time during which interaction between manager and employee either create employee involvement or discourage it. Through their words and action, they can inadvertantly squash employee creativity, missing key moments when dissatisfaction may be converted into positive energy for change.

PRICE: $162.54*

11055-PT01

   

Plant Tour Series: Z Corporation

Since 2003 Z Corporation of Wilmington Massachusetts has employed Lean Manufacturing to drive their improvement efforts. By implementing single-piece flow, customer-driven production, standardized work, kanban systems, a quality-at-the-source approach and other Lean tools, Z Corp has increased factory output by 300%, employee productivity by 45% and inventory turns by more than 50%, all while still maintaining an on-time delivery rate in excess of 95%. And now you and your team can take a 30-minute tour of this award-winning facility from the comfort of your own training room. Seeing their remarkable results and happy employees will invigorate your team like nothing else. The tour includes particularly excellent examples of Visual Controls, clearly explained and demonstrated.

PRICE: $162.54*

11053-GBMP7

   

Poka-Yoke - DVD

Shigeo Shingo of the Toyota Motor Works had a revelation: Mistakes are part of human nature and are unavoidable, but defects arising from mistakes are 100 percent preventable!

Yet most legacy quality systems that discourage reporting of defects for fear of reprisal and corrective action that suggests an employee be careful or receive additional training miss Dr. Shingo's point altogether. As a result, mistake-proofing is the least employed best practice of Lean. Because employees fear that they will be punished if they report defects, they keep problems to themselves. These opportunities for improvement are endless, but are virtually invisible to management.


PRICE: $162.54*

11004-DV03PUB33



Quick Changeover/SMED - DVD

Quick Changeover/SMED video - Length (hr:min): 00:32.

PRICE: $365.78*

11052-GBMP6

   

Reducing Lot Sizes - DVD

As customers, we have come to expect perfection in quality and delivery and we don't expect to pay extra for it. But something mysteriously occurs as we enter our workplaces: we become suppliers and our point of reference changes. We are governed by supply side rules which place our needs ahead of the customers. Policies like AQL (acceptable quality level) and EOQ (economic order quantity) rationalize quality standards and provide incentives to provide products or services that the customer does not need. We do these things to optimize and to be efficient, erroneously thinking that such practices will reduce costs and increase profits. In the name of profit improvement we also standardize product and service offerings, thereby limiting customer selection.


PRICE: $162.54*

11011-DV06PUB1



Right Sized Equipment - DVD

DVD Showing a company that has used right sized equipment design to reduce capital costs and improve flow.


PRICE: $365.78 *

11010-DV06PUB13



Single Piece Flow - DVD

DVD showing giving an overview of a company that has implemented single unit flow and recommended actions towards implementing single unit flow on the shopfloor.


PRICE: $156.78*

11018-DV03PUB43



Supply Chain Management - DVD

DVD illustrates several case studies where companies have use real time inventory information in supplier customer relationships to reduce inventory, improve product availability, and customer service.


PRICE: $365.78*

11040    

The Lean Journey - DVD

Take a critical step on your Lean Journey! In an informative and entertaining manner, this lively educational video explores how Lean principles can be bridged from our everyday lives to the workplace. Join Robert Martichenko, Derek Browning, and a host of others as this video explores:

  • Key elements of the Lean enterprise
  • Discussion on “value” vs. “non-value” added processes
  • The seven wastes as described by Lean principles
  • Importance of the organized workplace
  • Details of “5S” thinking, including the “red tag initiative”
  • Quality at the source and error proofing Plan Do Check Act and sustaining waste elimination

This is the perfect training video for organizations embracing Lean principles to eliminate waste and realize cost savings!

PRICE: $130.59*

11024-DV03PUB45



Theory of Constraints - Five Focusing Steps - DVD

DVD showing companies that have used TOC and seen positive effects on the bottom line.


PRICE: $365.78*

11054-GBMP8

   

Total Productive Maintenance (TPM)

Do equipment issues in your facility lengthen lead times, reduce productivity, increase down time, inflate maintenance costs and frustrate your employees? If so, you're not alone. But you're also not without hope.

Using graphic examples, “TPM: Tapping the Hidden Capacity of Your Equipment” demonstrates that our equipment typically runs at shockingly low productivity rates, resulting from breakdowns, setups, idling, minor stoppages, startup losses, and defect production and explains the drawbacks of running in “breakdown mode”. If 95 out of 100 maintenance jobs are fixing something after it breaks and those jobs cost ten times more than preventative efforts, imagine how much you can save with a program of planned maintenance. Ideas like proper lubrication, contamination prevention, daily inspection, equipment visuals, maintenance history, skills matrices, lubrication excellence, and standardized work are all put in clear, straightforward terms for your whole team to understand

PRICE: $162.54*

11039-DV03PUB56



TPM in America- 5 DVD Program

Five DVD's describes how to convert traditional maintenance practices total productive maintenance. See how to train TPM teams, organize TPM schedules, integrate TPM with existing improvement programs and estimate TPM program bottomline payback.


PRICE: $725.00*

11031-DV03PUB68



TPM Tools Total Productive Maintenance - DVD

DVD illustrating the benefits of using TPM and the principles - predictive maintenance, preventative maintenance, and CMMS systems.


PRICE: $365.78 *

11056-GBMP9    

Value Stream Mapping - DVD

Lean Training DVD, Value Stream Mapping, explains how this invaluable Lean Tool can be used to improve all of your manufacturing processes. You'll follow a 2-day training class as Value Stream Mapping is applied throughout an actual manufacturing facility. Viewers will learn how to capture, document and quantify material and information flow within their own organization using this reliable Lean methodology. You'll learn how to envision, map and plan for improvements to your current flows and how to develop and communicate future condition maps.

PRICE: $168.53*

11020-DV03PUB46




Visual Controls - DVD

DVD showing multiple examples of using visual controls to help identify issues in manufacturing, measure performance, communicate with employees, and improve quality
.

PRICE: $365.78*

11006-DV07PUB12



What Lean Means- DVD

Video showing a case study of a company well into its lean journey and the lean culture that helped make the transformation successful.


PRICE: $187.74*

11023-DV03PUB54



Time Observation for Standard Work and Time Standards - DVD

DVD showing basic cycle time observation processes and how this data can be used in routings, standard work, and time standards.


PRICE: $365.78*

SME-DV03PUB55

 

 

Egronomic Safety - DVD

Part of the Manufacturing Insights (MI) DVD series. This video on ergonomic safety will explain the benefits of a successful ergonomic safety program. Interviews with Tom Leamon, Liberty Mutual, and Marvin Dainoff, Director of the Center for Ergonomics at Miami University give the viewer an understanding of the problems with ergonomics in industry.


PRICE: $350.00


SME-DV04PUB8

 

 

Focusing Ideas on What Matters Most Disk 6 of 8

Once a good process to handle ideas is in place, a manufacturer can focus employee ideas on those problems or opportunities most critical to its lean initiative.

This DVD shows how, instead of limiting the number of ideas workers offer, focusing employee thinking actually results in more and better ideas.


PRICE: $133.75

SME-PK03PUB5

   

Fundementals of Manufacturing Cell Planning Training Package

The ability to effectively plan a manufacturing cell is a fundamental skill needed by every supervisor, team leader, and manufacturing engineer. SME is proud to announce this valuable new training package created to help you do just that. It includes 3 DVDs, a textbook, and a workbook, which are based upon a proven and widely-used method called Systematic Planning of Manufacturing Cells (SPMC).
Together these materials comprise a ready to use kit for introducing, expanding, and improving the use of cells in your plant.


PRICE: $998.75


SME-PK05PUB11

 

 

Fundementals of Plant Floor Layout

This DVD series will be invaluable to you in creating a new layout for your operations.

Fundamentals of Plant Floor Layout is an in-depth presentation of the Systematic Layout Planning (SLP) process, a worldwide methodology that has become the basis for leading computer-aided layout planning software packages
.

PRICE: $373.75

SME-DV04PUB9

 

 

Getting More and Better Ideas - 7 of 8

This DVD shows how to increase the quantity and quality of the ideas workers come up with. It demonstrates proven approaches to getting more and better ideas, including how to use "idea activators" to illuminate previously invisible problems and opportunities
. .

PRICE: $100.00

SME-PK04PUB5

 

 

Introduction to Lean Manufacturing - 3 disks

Introduction to Lean Manufacturing: You can use this program to introduce the concept of lean manufacturing to everyone in your organization so they can become more involved in the transition from mass production to lean production. This program explains the core philosophy behind lean manufacturing, and gives insight into why so many companies are adopting the lean principles.


PRICE: $373.00

SME-PK03PUB4

 

 

Lean Tooling Package

You can use this program to introduce the concept of lean manufacturing to everyone in your organization so they can become more involved in the transition from mass production to lean production.


PRICE: $350.00

SME-PK03PUB31

 

 

Leaning the Supply Chain

Andrew Feller, Director Supply Chain Services, KinetX, Inc. speaks of the rapid improvement of operations across the supply chain and shows how these improvements can be enabled by structured mapping of processes across organizational boundaries.


PRICE: $75.00

SME-DV04PUB10

 

 

Liberating and Transforming: Employee Ideas & Lean Culture

Many manufacturers struggle with dysfunctional cultures that undermine their lean initiatives.

No matter how hard managers work to improve trust, respect, commitment and involvement, these are difficult to get a handle on because they are intangible. But a strong flow of ideas dramatically improves an organization's culture. And ideas can be measured and managed.


PRICE: $56.25


SME-DV04PUB6

   

Making Ideas a Central Part of Work

A century ago, Frederick Taylor taught that a manager's job was to think, and a worker's job was to do. Today, many manufacturers still operate this way. Their workers check their brains at the door.

This DVD explains how "lean leaders" make ideas explicitly part of everyone's job. Workers are expected to come up with them, managers are held accountable for their success in getting ideas, and the company's policies, structures and operating practices are designed to smooth the way for ideas, rather than to obstruct them.


PRICE: $100.00


SME-DV04PUB7

 

 

The Characteristics of Good Process

To handle large numbers of ideas cost-effectively, a manufacturer must evaluate and implement them in an efficient manner. While every manager must design a process specifically for the needs of his or her unit, every effective approach follows the same basic principles.


PRICE: $100.00

SME-DV04PUB4

   

The Power of Small Ideas - 2 of 8

Despite the attraction of big and dramatic ideas, this DVD demonstrates why it is much smarter to go after small ones.

It is impossible to achieve excellence in many aspects of performance - such as productivity, quality, responsiveness, customer service and safety - without getting the little things right.

Furthermore, because big ideas are usually highly visible, rivals often quickly counter them. But small ideas tend to remain proprietary. Large numbers of them accumulate into a significant cushion of sustainable competitive advantage.


PRICE: $100.00


SME-PK04PUB7

   

The Secret of Getting Ideas from Employees

Front-line employees see many problems and opportunities that their managers don't, but most organisations fail to tap into this extraordinary potential source of revenue enhancement and savings--generating ideas.

Taped live at "The Secrets of Getting Lean Ideas from Employees" Conference, leading industrry professionals Alan Robinson and Dean Schroeder present their views on Lean. Learn how front-line ideas are key to a truly lean production.


PRICE: $562.50

SME-PK05PUB39

   

Toast Kaizen - An Introduction to Lean Principles

In this enjoyable but effective training tool, the simple process of making toast is used to represent the before condition and the target condition of a manufacturing or transaction-based process. It helps you understand basic but key elements of lean thinking, such as kaizen, the seven wastes and direct observation. Whether you are already on the Continuous Improvement journey or you are just beginning to realize the power of continuous improvement implementation, this video is an essential learning tool for your entire workforce.


PRICE: $123.75

SME-DV04PUB5

   

What About Rewards for the Ideas - 3 of 8

Whenever managers start to think about how to promote ideas, the question of rewards comes up.

The most common reward schemes - percentage rewards based on the value of each idea - substantially increase the cost, time and effort needed to evaluate ideas, and create a host of unanticipated disincentives for people to offer ideas.


PRICE: $100.00



SME-DV04PUB3    

What is an idea?

Many manufacturers put great effort into their lean initiatives, but never realise the vision of performance excellence.

This DVD shows how the secret to success in lean production is the ability to get large numbers of employee ideas.

Both office and production workers see many problems and opportunities their managers miss. They have lots of ideas to save money and improve efficiency. The leanest companies in the world routinely implement more than twenty ideas per employee per year. The DVD concludes with an overview of the concepts in the rest of the series.


PRICE: $100.00

These prices do not include GST